Unwavering Dedication to Quality
Our mission: exceptional product quality. Explore our meticulous process, from design to delivery, aimed at surpassing expectations.
Quality Assurance
Delivering impeccable MMO titanium anodes is our unwavering commitment. Our comprehensive quality control system ensures excellence at every production stage. We meticulously inspect materials and conduct rigorous testing to guarantee optimal functionality and performance.
Our ISO certification ensures adherence to the highest quality management standards throughout the production process. Your satisfaction is our priority, and we are here to exceed your expectations with our MMO titanium anodes.
Our ISO certification ensures adherence to the highest quality management standards throughout the production process. Your satisfaction is our priority, and we are here to exceed your expectations with our MMO titanium anodes.
MMO Titanium Anodes Production Process
The production process of MMO titanium anodes is a meticulous and sophisticated journey that ensures the creation of superior-quality anodes with outstanding performance. Let’s delve into the various stages involved:
Shearing
Cutting titanium substrate without forming chips, ensuring no burrs, deformation, or fractures.
Welding
Argon arc welding for titanium substrates, spot welding for plates, sheets, and tubes, and full welding afterward.
Sandblasting
Increasing specific surface area, improving roughness, and removing oxidation from the substrate’s surface.
Annealing
Heat treatment to reduce hardness, residual stress, and deformation while refining grains and eliminating defects.
Acid Pickling
Immersing the titanium substrate in an oxalic acid solution to remove oxide films and impurities.
Preparing Solution
Preparing a solution based on environmental requirements, allocating precious metal solutions for desired electrode quality and lifespan.
MMO Coating
Dissolving precious metals in a solvent and applying the coating onto the titanium substrate, followed by drying.
Sintering
Heating the electrode to form a crystalline structure, enhancing strength, electrocatalytic activity, conductivity, and oxidation resistance.
Quality Assurance of MMO Titanium Anodes at Hele Titanium
At Hele Titanium, quality is our utmost priority. We are committed to delivering MMO titanium anodes that consistently exceed industry standards. Our stringent testing systems and meticulous processes include comprehensive middle and additional checkpoints, ensuring defect-free products that meet our rigorous quality criteria. We take great pride in our unwavering dedication to delivering exceptional quality to our valued customers.
Combining Power Testing: Ensuring Strong Adhesion
To ensure the robustness of adhesion in our MMO titanium anodes, we conduct comprehensive combining power tests. These tests involve two key procedures:
- 3M Adhesive Tape Test: In this test, the MMO titanium anode is firmly attached to 3M adhesive tape. The combination is then examined for any presence of black marks on the tape. The absence of black marks indicates successful adhesion without any signs of detachment or peeling.
- Bend Test: The MMO titanium anode, mounted on a Φ12mm round shaft, undergoes a 180° bend. The purpose of this test is to assess the anode’s ability to withstand bending without any peeling occurring at the bend.
Uniformity Testing: Ensuring Consistency
To ensure the uniformity of our MMO titanium anodes, we conduct thorough testing using an X-Ray Fluorescence Spectrometer. The test conditions involve analyzing the anodes for uniformity of composition.
Our qualification standard requires that the deviation in composition across the anode should be ≤15%. This means that the anodes should exhibit a high level of consistency in terms of their chemical composition throughout.
By conducting this rigorous uniformity test, we ensure that our MMO titanium anodes meet the highest standards of quality and consistency, providing our customers with reliable and predictable performance in their applications.
By conducting this rigorous uniformity test, we ensure that our MMO titanium anodes meet the highest standards of quality and consistency, providing our customers with reliable and predictable performance in their applications.
Coating Thickness Testing: Ensuring Precise Measurement
To ensure the accuracy and quality of our MMO titanium anodes, we conduct thorough coating thickness testing using an X-Ray Fluorescence Spectrometer. The test conditions involve analyzing the anodes to determine the thickness of the coating applied.
Our qualification standard requires that the coating thickness falls within the range of 2-12μm. This range ensures that the coating is applied with precision, providing the desired level of protection and performance for the anodes.
By conducting this meticulous coating thickness test, we guarantee that our MMO titanium anodes meet the specified requirements, delivering consistent and reliable performance in various applications.
Our qualification standard requires that the coating thickness falls within the range of 2-12μm. This range ensures that the coating is applied with precision, providing the desired level of protection and performance for the anodes.
By conducting this meticulous coating thickness test, we guarantee that our MMO titanium anodes meet the specified requirements, delivering consistent and reliable performance in various applications.
Chlorination Potential Testing: Evaluating Electrochemical Performance
To assess the electrochemical performance of our MMO titanium anodes, we conduct thorough chlorination potential tests. These tests are carried out under specific conditions:
Test Conditions: The anodes are subjected to a current density of 2000A/m2, immersed in a saturated NaCl solution, and maintained at a temperature of 25±2℃.
Qualification Standard: The chlorination potential qualification standard is set at ≤1.13V. This measurement indicates the anode’s efficiency in generating the required chlorination reactions.
By conducting these rigorous tests, we ensure that our MMO titanium anodes meet the necessary performance standards, delivering reliable and effective chlorination capabilities across a wide range of applications.
Test Conditions: The anodes are subjected to a current density of 2000A/m2, immersed in a saturated NaCl solution, and maintained at a temperature of 25±2℃.
Qualification Standard: The chlorination potential qualification standard is set at ≤1.13V. This measurement indicates the anode’s efficiency in generating the required chlorination reactions.
By conducting these rigorous tests, we ensure that our MMO titanium anodes meet the necessary performance standards, delivering reliable and effective chlorination capabilities across a wide range of applications.
Analytical Chlorine Polarization Rate Testing: Evaluating Performance
To assess the performance of our MMO titanium anodes, we conduct analytical chlorine polarization rate tests. These tests are performed under specific conditions:
Test Conditions: The anodes are subjected to two different current densities: 200A/m2 and 2000A/m2. They are immersed in a saturated NaCl solution and maintained at a temperature of 25±2℃.
Qualification Standard: The qualification standard for the analytical chlorine polarization rate is set at ≤40mV. This measurement indicates the anode’s efficiency in generating chlorine gas during the electrochemical process.
By conducting these comprehensive tests, we ensure that our MMO titanium anodes meet the required performance standards, providing reliable and efficient chlorine generation for various applications.
Test Conditions: The anodes are subjected to two different current densities: 200A/m2 and 2000A/m2. They are immersed in a saturated NaCl solution and maintained at a temperature of 25±2℃.
Qualification Standard: The qualification standard for the analytical chlorine polarization rate is set at ≤40mV. This measurement indicates the anode’s efficiency in generating chlorine gas during the electrochemical process.
By conducting these comprehensive tests, we ensure that our MMO titanium anodes meet the required performance standards, providing reliable and efficient chlorine generation for various applications.
Enhanced Lifespan Testing: Ensuring Longevity
To evaluate the enhanced lifespan of our MMO titanium anodes, we conduct rigorous testing under specific conditions:
Test Conditions: The anodes are subjected to a high current density of 40000A/m2 in a 1mol/L H2SO4 (sulfuric acid) solution. The testing temperature is maintained at 40±2℃.
Qualification Standard: The qualification standard for enhanced lifespan is set at ≥900 hours. This indicates the anode’s ability to withstand the harsh operating conditions and maintain its performance over an extended period.
By conducting these extensive tests, we guarantee that our MMO titanium anodes meet the required standards for enhanced lifespan, ensuring longevity and reliable performance in diverse applications.
Test Conditions: The anodes are subjected to a high current density of 40000A/m2 in a 1mol/L H2SO4 (sulfuric acid) solution. The testing temperature is maintained at 40±2℃.
Qualification Standard: The qualification standard for enhanced lifespan is set at ≥900 hours. This indicates the anode’s ability to withstand the harsh operating conditions and maintain its performance over an extended period.
By conducting these extensive tests, we guarantee that our MMO titanium anodes meet the required standards for enhanced lifespan, ensuring longevity and reliable performance in diverse applications.
Hele Titanium Quality Principles
Customer Focus
We prioritize your requirements and provide excellent customer service to meet your exact specifications.
Continuous Improvement
Our professional R&D team constantly enhances our advanced MMO titanium anodes to better serve you.
Employee Expertise
Our highly skilled staff ensures precise production and caters to your specific needs in MMO titanium anode manufacturing.
Strong Client Relationships
We have built long-term relationships with clients worldwide, offering mutually beneficial partnerships.
MMO Titanium Anode Can be Easy & Safe
Whatever the variation of MMO titanium anode you need, our vast expertise enables us to produce it. Importantly, since we create our own raw materials, we can provide better value and more robust quality control, distinguishing us from other international competitors.
